- Published: 23 June 2016
- Written by Editor
Nouveau Monde Announces Robust Preliminary Economic Assessment With Pre-Tax NPV of $403.7 Million and IRR of 31.2 %, Concerning its Tony Claim Block-Matawinie Graphite Property
Table 1: West Zone open pit preliminary design parameters.
Item | Value | Unit |
Bench Height (double benching) | 10 | m |
Berm Width | 6 | m |
Ramp and Haul Road Width | 18 | m |
Bench Face Angle | 85 | degree |
Inter-ramp Slope Angle | 55 | degree |
Overall Slope Angle | 50 | degree |
The study contemplates an average feed rate of 3,290 tonnes per day and a 25.7 year mine life at an average life of mine (LOM) waste to mineralized material strip ratio of 0.94:1. The mineable portion of the mineral resource was developed based on a marginal cut-off grade of 1.96% Cg (low grade) and a breakeven cut-off grade of 2.28% Cg (high grade) using the cost and revenue parameters presented in Table 2.
Table 2: Cost and revenue parameters used for cut-off grade determination
(The following parameters could differ from those used for the financial analysis)
Item | Value | Unit |
Processing cost | 14.67 | C$/t milled |
General & Administrative cost | 4.21 | C$/t milled |
TMF maintenance cost | 0.96 | C$/t milled |
Reference mining cost (Waste) | 4.52 | C$/t milled |
Mining cost (Mineralized materials) | 5.84 | C$/t milled |
Reclamation cost | 1.20 | C$/t milled |
Selling price Cg | 1,492 | USD$/t of concentrate |
Milling recovery | 89.5 | % |
Finished product/concentrate purity | 97.1 | % Cg |
Commodity payment | 100 | % |
A Net Smelter Return (NSR) royalty of 2% applies to the Tony Claim Block. Nouveau Monde can buy back this 2% NSR royalty in a one-time payment of $2 million during the pre-production years. This royalty was therefore not applied on the cut-off grade calculation as it is assumed that it will be paid prior to the beginning of mine production.
Once a dilution of 5% and a mining recovery of 95.2% are applied on the in-pit resources (based on experience from similar operations), the mineralized material extracted over the course of the mine life totals 16 Mt grading 4.38% Cg in the indicated category and 14.8 Mt grading 4.88% Cg in the inferred category. The West Zone thus represents a potential LOM graphite content of 1.38 Mt. The in-pit mineable resources for the West Zone are summarized in Table 3 below:
Table 3: In-pit life-of-mine resources for the West Zone
Class | In-Pit Resources (Mt) | Grade (% Cg) | Resources Estimate statement (Mt) (February 23, 2016) | Grade (% Cg) |
Indicated | 16.0 | 4.38 | 22.3 | 4.25 |
Inferred | 14.8 | 4.88 | 15.5 | 4.59 |
Compared to the resources estimate released on February 23, 2016, the in-pit LOM tonnage represents 72% and 95% of the indicated and the inferred resources, respectively. This difference can be attributed to the pit optimisation process which considers as viable a portion located 45 m deeper than the arbitrary limit of 435 m above sea level (ASL) used for the mineral resources estimate of the West Zone as reported on February 23, 2016. Moreover, the LOM undiluted head grade of 4.62% Cg compared to the undiluted resources estimate of 4.39% Cg seems to indicate that grade increases with depth below the 435 m level.
The mining infrastructures have been conceived with the purpose of integrating environmentally friendly aspects and promoting a low visual impact. The processing plant and waste piles will be located less than 1,000 metres from the mine so as to minimize the project's carbon footprint, to ensure short cycle times and to lower production costs.
The main mining infrastructure considered in this PEA comprises:
- 8.3 km of roads;
- Potential-Acid Generating (PAG) waste rock storage totalling 257,000 m2(in case potential acid-generating waste is confirmed through additional testing) ;
- Non-Acid Generating (NAG) waste rock storage covering 233,700 m2;
- Storage area covering 221,000 m2for overburden and top soil;
- Storage area covering 30,000 m2 for low- grade stockpile;
- Two sedimentation ponds;
- One office occupying an area of 9,600 m2;
- Garage facilities.
A mine site plan conceived for the PEA may be downloaded below:
- Mine Site Plan: http://nouveaumonde.ca/wp-content/uploads/PR_Mine_Site_Plan_20160622.pdf
PROCESSING & RECOVERY
A proven metallurgical process performed on a composite sample from the West Zone, using flotation only, yielded a concentrate with a purity above 97.1% Cg and a recovery rate over 89.5%. Metallurgical testing supplied the parameters shown below:
-
Processing costs;
- $331.38/tonne of finished product
- $13.64/tonne of material processed
- Average annual processing rate of 1.21Mt;
- Average annual production of 49,921 tonnes of graphite concentrate;
- Average graphite recovery of 89.5%;
-
Finished product purity:
-
100% Global >97.1% Cg, or;
- 16.1%,+50mesh @ 97.5% Cg;
- 29.8%,-50+80mesh @ 97.6% Cg;
- 11.1%, -80+100mesh @ 97.4% Cg;
- 43.0%, -100mesh @ 96.3% Cg.
-
100% Global >97.1% Cg, or;
The first step of the graphite recovery process for the Matawinie Project consists of crushing the mined material. This will be followed by multiple steps of grinding, attrition scrubbing and flotation, and subsequent filtration, drying and classification. The processing plant design is based on a flow sheet developed at SGS Minerals Services, located in Lakefield, Ontario (Canada), using proven technologies to create a very efficient beneficiation operation. With this process, it is possible to obtain remarkably high graphite quality while obtaining good recoveries. This is especially true for the West Zone mineralization which is the subject of the current PEA.
Although the lock-cycle tests have not yet been performed and the optimization of the various circuits will be part of the next studies only, the results achieved for this PEA are very promising and demonstrate the robustness of the flow sheet. See the Company's press release dated May 9, 2016 for further details on the Matawinie project metallurgical results.
GRAPHITE SALES PRICE ASSUMPTION
The graphite concentrate sales price used for the PEA was established at 1492$US/tonne. The selling price was determined using pricing information, averaged during a period of 60 months (from June 2011 to May 2016), obtained from Benchmark Mineral Intelligence (Benchmark) (www.benchmarkminerals.com). Benchmark is an independent credible source which compiles international graphite prices for various commercial size fractions and concentrate purities. The West Zone graphite concentrate value was calculated based on the weighted average of each size fraction and purities obtained during the metallurgical testing described in the section above. Table 4 presents graphite concentrate values in USD$ for various size fractions.
Table 4. Price per size fraction using a 60 month average value obtained through Benchmark Minerals Intelligence.
Size Fraction | Purity (Cg) | 60 month Average Price ($USD/t) | Weight | ||
+50 mesh | 96-97 | % | $2,308 | 16.10 | % |
+80 mesh | 96-97 | % | $1,526 | 29.80 | % |
+100 mesh | 96-97 | % | $1,358 | 11.10 | % |
-100 mesh | 96-97 | % | $1,198 | 43.00 | % |
Weighted Average Price: $1492 USD |
DESCRIPTION OF ECONOMIC EVALUATION
According to the PEA, the Tony Claim Block has demonstrated potential economic viability in regards to an open pit graphite mine over the West mineralized Zone.
The capital cost estimate, summarized below, covers the development of the mine, ore processing facilities, and infrastructure required for Nouveau Monde's project. It is based on the application of standard costing methods of achieving a PEA which provides an accuracy of ±35%. The operating cost covers mining, transportation, processing, tailings and water management, general and administration fees, as well as infrastructure and services.
CAPITAL & OPERATING COSTS
The capital intensity and cash operating costs are summarized below:
Capital Cost Breakdown (CAD) | ||
Mining | $15,632,000 | |
Plant | $60,130,000 | |
Tailings and water management | $13,159,000 | |
Infrastructure and Services | $9,343,000 | |
Total direct costs | $98,264,000 | |
Indirect costs | $18,155,000 | |
Owner's costs | $5,644,000 | |
Contingency (direct & indirect costs) | $22,389,000 | |
Total Initial Capex | $144,452,000 | |
Sustaining capital (including contingency) | $14,422,000 | |
Mine closure and rehabilitation (including contingency) | $11,789,000 | |
Total Sustaining & Mine Closure | $26,211,000 | |
Mine development costs | Included in Capex (Mining) | |
Cash Operating Cost Breakdown (per tonne of finished product) (CAD$) | |
Mining | $241/tonne |
Process, Tailings & Water | $331/tonne |
General & Administration | $88/tonne |
Total | $660/tonne |
PROJECT LOCATION & INFRASTRUCTURE
The Tony Claim Block is located in the Saint-Michel-des-Saints area, some 120 km north of Montreal, Québec, Canada. The claim block, including the West Zone, is easily accessible using existing logging roads and is close to quality infrastructure such as paved roads and high voltage power lines, both necessary for industrial activities. An abundance of skilled workforce is available in the community of Saint-Michel-des-Saint as well as in surrounding communities, following the recent closing of multiple logging activities.
QUALITY CONTROL & ASSURANCE
The technical information derived from the Preliminary Economic Assessment present in this news release was prepared by Pierre H. Terreault, P.Eng. MPM, of Norda Stelo Inc., an independent Qualified Person as defined by National Instrument 43-101. The press release was reviewed by Eric Desaulniers, M.Sc., P.Geo., President and CEO of Nouveau Monde, a Qualified Person under National Instrument 43-101 guidelines.
Cautionary Statements Regarding Forward-Looking Information
This press release contains "forward-looking information" within the meaning of Canadian securities legislation. All information contained herein that is not clearly historical in nature may constitute forward-looking information. Generally, such forward-looking information can be identified by the use of forward-looking terminology such as "plans", "expects" or "does not expect", "is expected", "budget", "scheduled", "estimates", "forecasts", "intends", "anticipates" or "does not anticipate", or "believes", or variations of such words and phrases or state that certain actions, events or results "may", "could", "would", "might" or "will be taken", "occur" or "be achieved". Forward-looking information is subject to known and unknown risks, uncertainties and other factors that may cause the actual results, level of activity, performance or achievements of the Company to be materially different from those expressed or implied by such forward-looking information, including but not limited to: (i) volatile stock prices; (ii) the general global markets and economic conditions; (iii) the possibility of write-downs and impairments; (iv) the risk associated with exploration, development and operations of mineral deposits; (v) the risk associated with establishing title to mineral properties and assets; (vi) the risks associated with entering into joint ventures; (vii) fluctuations in commodity prices; (viii) the risks associated with uninsurable risks arising during the course of exploration, development and production; (ix) competition faced by the resulting issuer in securing experienced personnel and financing; * (x) access to adequate infrastructure to support mining, processing, development and exploration activities; (xi) the risks associated with changes in the mining regulatory regime governing the resulting issuer; (xii) the risks associated with the various environmental regulations the resulting issuer is subject to; (xiii) risks related to regulatory and permitting delays; (xiv) risks related to potential conflicts of interest; (xv) the reliance on key personnel; (xvi) liquidity risks; (xvii) the risk of potential dilution through the issue of common shares; (xviii) the Company does not anticipate declaring dividends in the near term; (xix) the risk of litigation; and (xx) risk management.
Forward-looking information is based on assumptions management believes to be reasonable at the time such statements are made, including but not limited to, continued exploration activities, no material adverse change in metal prices, exploration and development plans to proceed in accordance with plans and such plans to achieve their stated expected outcomes, receipt of required regulatory approvals, and such other assumptions and factors as set out herein. Although the Company has attempted to identify important factors that could cause actual results to differ materially from those contained in the forward-looking information, there may be other factors that cause results not to be as anticipated, estimated or intended. There can be no assurance that such forward-looking information will prove to be accurate, as actual results and future events could differ materially from those anticipated in such forward-looking information. Such forward-looking information has been provided for the purpose of assisting investors in understanding the Company's business, operations and exploration plans and may not be appropriate for other purposes. Accordingly, readers should not place undue reliance on forward-looking information. Forward-looking information is made as of the date of this press release, and the Company does not undertake to update such forward-looking information except in accordance with applicable securities laws.
Neither the TSX-V nor its Regulation Services Provider (as that term is defined in the policies of the TSX-V) has in any way passed upon the merits of the proposed transaction or approved or disapproved the contents of this press release.
President and Chief Executive Officer of Nouveau Monde
(819) 923-0333